tGard with IO-Link Safety
A future-proof solution to meet the evolving demands of modern industries, helping customers optimise processes, improve predictive maintenance, and reduce unplanned service interventions.
Real-time data access
Reduced cabling requirements
Safety data communication
Plug and play functionality
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Introducing IO-Link Safety
Reduced Cabling and Installation Cost
A single M12 connector for faster setup and easier integration of tGard devices into both new and existing systems.
Increased Data Availability and Accuracy
Real-time access to diagnostic data and device information to gain valuable insights into device performance, operating times, and potential issues.
Reduced Downtime
Plug-and-play feature to quickly replace devices, reducing downtime and ensuring the systems are back up and running without delay.
Feature
IO-Link Safety
tGard integrates with IO-Link Safety for safe point-to-point communication, boosting productivity, data accuracy, and system reliability. TÜV SÜD certified.
We are proud to announce that we are the first interlock manufacturer to receive the IO-Link Safety conformance certification from TÜV SÜD…Achieving this certification is a testament to the expertise of the Fortress team and our dedication to innovation in the field.
Iain Grant, Head of Product Management, Fortress Safety
Feature
IO-Link
IO‑Link is a standardised digital communication protocol for sensors and actuators, enabling point-to-point, bi-directional data transfer. It supports device diagnostics, remote configuration, and easy integration with existing networks.
Updates on new developments around IO-Link capabilities will be shared in the upcoming months.
Discover How tGard IO-Link Safety Can Boost Your Productivity
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Interlocks and control stations compatible with IO-Link Safety
Fortress Safety Becomes First Interlock Manufacturer to Achieve IO-Link Safety Certification
At Fortress Safety, we are proud to announce that we are the first interlock manufacturer to receive the IO-Link Safety conformance certification from TÜV SÜD, as well as functional safety certification.
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FAQs
What is IO-Link Safety?
O-Link Safety is a network protocol that allows communication between field devices (the lowest sensor/actuator level) and higher level PLCs. This allows real time monitoring and feedback from devices.
What are the benefits of IO-Link Safety?
Simplified installation and maintenance, reduced cabling cost, increased data availability and accuracy, and reduced downtime through enhanced troubleshooting.
What is the pricing for IO-Link Safety?
Depending on the configuration, IO-Link Safety compatibility adds approximately 25-35% to the cost of tGard, but allows significant savings in terms of installation and maintenance.
What do I need to setup an IO-Link Safety system?
A safety controller (PLC), an IO-Link device, a master, cabling, and an IODD file (IO-Link Device Description file that is provided by the supplier of the device). IODD Finder: https://ioddfinder.io-link.com/
Are there any special requirements for wiring IO-Link Safety devices?
No special cables or connectors are required. Standardized 3-conductor cables can be used. Maximum cable length is 20m.
Is IO-Link Safety available on any of your other products?
Currently it is only available on our tGard product line.
Which network infrastructures will tGard with IO-Link Safety be compatible with?
Initially, IO-Link Safety masters are only compatible with Profinet/Profisafe. The timeframe on availability with other network infrastructures is not currently available.
What are the relevant standards for IO-Link Safety devices?
ISO 13849-1 and IEC 61508/62061.
What are some examples of the external data available from tGard with IO-Link Safety?
Some examples are the number of times an e-stop has been pressed, an escape release used or a solenoid activated. This data is transmitted on cyclic communication channels.
How many devices can be connected to a master?
Typically a master will have 8 ports for IO-Link Safety devices. However this can vary by supplier.
Does power come from the network or is a separate supply required?
Both power and data connections are integrated in the 5 pin connector on the tGard unit, and power typically comes from a Power Over Ethernet switch that provides power for the other components in the system.
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